Recently, China textile industry association, vice President of Gao Yong in "China tour - into the lutai textile ecological civilization" activities, said as one of the most traditional manufacturing industry in China, China's textile industry in the weak demand, excess capacity and demographic dividend disappear real cases, to transformation and upgrading. And through the green manufacturing, intelligent manufacturing to improve enterprise core competitiveness, has become many textile and garment enterprises to take unified action.

Textile and garment industry

Open "intelligent spinning" model

"Automatic reeding machine can wear more than 140 root yarn per minute, its efficiency is 8.6 times that of the artificial, and guarantee the quality." In shandong lutai textile co., LTD., production workshop, deputy general manager jian-xiang zhang, pointing to an automatic reeding machines imported from Switzerland to introduce to the reporter, "at present, the company has automatic 43 reeding machines (set), automatic reeding proportion accounted for more than 94% of the total amount, reduced the more than 1200 people in the recruitment plan. Reeding truly realized 'early someone, middle shift less people, no one night' dream."

Beijing modern industry planning dean Peng Jianbiao when accepting a reporter to interview, points out that at present our country is vigorously promoting the "made in China 2025", profound changes have taken place in economic growth engine structure, spelling a human, the resources to fight, spell ecology is gone, including textile enterprises, the traditional manufacturing industry, to seize the opportunity of a new round of industrial revolution, must realize the innovation drive, speed up the new generation of information technology and the fusion of textile and clothing industry.

According to jian-xiang zhang, in order to preempt the "smart" highland for manufacturing, intelligent manufacturing, lutai through on key processes, key equipment, and special post implementation of intelligent manufacturing, gradually realize intelligent control of equipment information management system of on-line inspection, production process and products. In improving labor efficiency, but also let staff liberated from hard, tedious manual labor. In addition, lutai also introduced a "E" system in spinning factory, and the information such as spinning process data through real-time monitoring, realize the failure statistics and warning, workshop production status inform functions such as real-time, build a more efficient intelligent manufacturing model, promote the transformation of the traditional enterprises to "intelligent enterprise".

And love starr in foshan, guangdong clothing co., LTD., within the manufacturing plant, the independent research and development of intelligent laser engraving cutting machine can cut good reaction in the 18 seconds a pair of jeans, 3 minutes to finish wash water effect... To enhance the production efficiency, cost is greatly reduced.

In love starr founder FanYouBin view, intelligent manufacturing is the necessary way of traditional garment industry in the future, otherwise will be eliminated by the market.

Attenborough (China) co., LTD., chairman of Tian Qiming thinks, in the "labor shortage" today, high Labour costs, the change of intelligent manufacturing is one of the effective methods of traditional manufacturing out of the predicament, can help enterprise to improve profitability, increase the core competitive ability. "In the future, there will be more and more enterprises are using smart technology, and it is also an inevitable road for transformation and upgrading of traditional garment industry."

intelligent

"Capital" and "talent" bottleneck

Peng Jianbiao argues that under the new normal of textile and garment industry development environment is undergoing profound changes, for labor-intensive textile and garment industry, the traditional pattern of sustainable development in resource consumption and labor have won't work. However, right-of-way industry enterprises to adopt more intelligent technology, to develop deeper into intelligent manufacturing, clearly struggling.

According to authoritative department survey, about 71.1% of enterprises believe that the top issue facing the current development of automation is high cost. According to the enterprise for the modification of the completed "machine substitution" survey, more than half of the enterprise investment in 10 million yuan of above. This is not a small number, and in recent years, financing costs, financing difficulties, make enterprise substitution away on the machine.

At the same time, look in ShiXiaoHui Long Feng textile, deputy general manager, enterprise equipment upgrades, upgrade will follow a line of talent, only to realize the automation and machine automation effective coordination, to maximize the implementation of lean management, and reduces the production of the enterprise operating costs.

"The lack of high-quality talents and bottleneck problem faced by the current textile enterprises." Head of one of zhejiang's textile enterprises to reporters said, "the introduction of intelligent device, the senior technical personnel and equipment maintenance maintenance personnel demand also follows. But for now the textile enterprises some existing staff, mainly based on the traditional production line operators, mastering the technology of intelligent equipment less employees. Even if the introduction of advanced equipment, talents fault cannot make intelligent manufacturing firms play a maximum efficiency, achieve the desired production benefit."

"There may be many textile and garment enterprises for intelligent wait, afraid of is out of step input and output. For those who are intelligent conditions for reform of the enterprise, should have the determination to innovate and drive, absorb some of the leading enterprises in intelligent manufacturing enterprises experience, combined with their own actual situation, as appropriate for reference." Peng Jianbiao said. Break the capital shortage and bottlenecks, improve the technology content, improve the production efficiency, is the only way out of the transformation and upgrading of the textile industry.